 Built a rough box to house the prototype until I build a pedestal.
|  Print out the face plate images on sticky paper. Two images and two plexi plates per radio. .
|
 Tape on a template and drill out holes to match template. I used a scroll saw to cut the square areas.
|  lining up a couple of rotary encoders for adjusting the radio digits. Remember this is a prototype.
|
 plexi plate drilled out.
|  Remove the backing from the printout and align to the plate.
|
 Installing rotary switches.
|  Please note, this is a prototype and the finished radio will have a dual concentric encoder, and a test button will replace the left side rotary switch..
|
 A paper clip makes a good guide.
|  Cut out with scroll saw.
|
 Checking the top and bottom plates for fit.
|  Painting the plates.
|
 Making up leds for backlighting
|  Drilled small hole for each led and glued in place. This may be overkill but will see later.
|